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Reliably delivering what’s needed today
There are few challenges as important today as creating solutions that support a cleaner, more energy-efficient world. This requires a commitment to constantly improve the transportation of people and things. We, at BorgWarner, made that commitment decades ago and have since been creating technologies to improve efficiency, emissions and performance in all types of vehicles.
Job Description
Reliably delivering what’s needed today
There are few challenges as important today as creating solutions that support a cleaner, more energy-efficient world. This requires a commitment to constantly improve the transportation of people and things. We, at BorgWarner, made that commitment decades ago and have since been creating technologies to improve efficiency, emissions and performance in all types of vehicles.
Constantly Pursuing What’s Next
Our proven track record has made us industry leader in clean, energy-efficient propulsion system solutions for combustion, hybrid and electric vehicles. We uncover strong trends and use smart science and technology to address a future based on varying regulations, consumer demands and automaker requirements.
Product leadership that’s changing the world
Our employees have earned trusted partnerships with customers and suppliers around the world. We leverage these relationships to gain a deeper understanding of the challenges at hand and then do what it takes to develop the next solution. Our strong operations and commercialization expertise result in high volume availability of competitive, efficient products that truly drive change.
BorgWarner PowerDrive Systems is currently looking for “dynamic, results driven” individual to join as Product Failure Engineer at our new production plant in Viana, Portugal.
Product Change Management
Specific for Mechanical PFE
* Create and maintain Bills of Materials (BOM) in SAP for all components and assemblies, including appropriate documentation and software versions.
* Ensure accuracy and completeness of BOMs to support manufacturing and procurement processes.
* Update BOMs based on change requests and improvements in collaboration with cross-functional teams.
General
* Provide technical support to the factory for any necessary changes to the product (correction, update, cost reduction, implementation, and risk assessment) within the scope of series products, working with cross-functional teams.
* Participate in PFMEA/DFMEA and in the definition of special product characteristics.
* Coordinate the planning and production of prototypes during pre-series in conjunction with product changes and support alternative product solutions.
* Act as the connection with the Technical Centers.
Cost Reduction
* Identify opportunities for cost reduction in product design.
Failure Analysis
* Set up frames for root cause analysis on product failures and support the implementation of corrective actions alongside a multidisciplinary team.
* Develop and elaborate test plans to identify potential or current failure modes and provide guidance to the laboratory team to execute plans.
* Apply statistical problem-solving tools.
Claims and Field Analysis
* Support the investigation and analysis of mechanical product claims and field issues to determine root causes.
* Develop and implement corrective actions to address identified issues.
* Collaborate with cross-functional teams to improve product reliability based on field data.
* Establish tear-down procedures for failure analysis.
Production Support
* Provide support for new product and process launches and serial production in change management-related topics.
* Apply continuous improvement and lessons learned between projects.
* Evaluate product risk assessments and rework procedures.
Requirements & Competencies
* Academic Background
* Bachelor’s or master’s in mechanical, Electrical, Electronics, Mechatronics or Materials Engineering
* Professional Experience (Years and area)
* Minimum of years of experience in product engineering, applications engineering, testing, production engineering preferred
* Proven experience in product development and failure analysis in the automotive industry is a plus
* Experience with automotive industry standards and regulations.
* Hard Skills (ex Excel,…)
* Strong knowledge in Microsoft Office Tools
* Proficiency in SAP or similar ERP
* Knowledge in problem solving methodologies such as 8D, PDCA, 5Whys, Failure Tree Analysis and Fishbone Analysis
* Ability schematics – electrical and mechanical
* Proficiency in relevant software tools such as CAD software (Inventor, AutoCad, Solidworks)
* Knowledge in Statistical Tools Minitab user or Excel
* Programming languages – C, C#, Python and others is preferred
Internal Use Only Salary
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Seniority level
* Seniority level
Not Applicable
Employment type
* Employment type
Full-time
Job function
* Job function
Engineering and Information Technology
* Industries
Motor Vehicle Manufacturing, Industrial Machinery Manufacturing, and Truck Transportation
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